aluminum casting

China Supplier for High-Quality Aluminum Castings

Casting Highlights

At NingBo Winner Tiger Machinery Co., Ltd, we specialize in providing high-quality aluminum castings for various industries, including mining, construction, and railways. Our expertise in casting, forging, and CNC machining allows us to deliver customized solutions that meet the specific requirements of our customers.

Precise and Complex Shapes
Precise and Complex Shapes

Our aluminum casting process enables us to create intricate and detailed components that precisely match the original design specifications. Whether it’s for automotive, agricultural machinery, or construction equipment, we can deliver castings with tight dimensional tolerances.

Versatile Material Options
Versatile Material Options

We work with a wide range of materials, including carbon steel, alloy steel, gray iron, ductile iron, and aluminum. This versatility allows us to provide castings that are tailored to the unique needs of each application.

Multiple Casting Techniques
Multiple Casting Techniques

We employ various aluminum casting techniques to meet different production requirements. From sand casting, which is cost-effective and suitable for small-scale production, to investment casting, which offers high-quality finishes and complex shapes, and die casting, ideal for high-volume production and dimensional accuracy.

3 Products Found.

OEM Equivalent Quality

Caterpillar
Caterpillar
KOMATSU
Komatsu
HITACHI
Hitachi
JCB
JCB

Extensive Manufacturing Experience

With over 10 years of experience, we have developed a deep understanding of the casting and machining processes. Our expertise allows us to deliver high-quality aluminum castings that meet the stringent requirements of our customers.

Extensive Manufacturing Experience
Wide Range of Capabilities

Wide Range of Capabilities

In addition to aluminum casting, we offer a comprehensive range of services, including forging and CNC machining. This one-stop solution enables us to provide fully finished parts that are ready for use.

Quality Assurance

We adhere to strict quality control standards throughout the manufacturing process. Our advanced quality control measures, such as FEMA, PPAP, and APQP, ensure that every casting we produce meets the highest quality standards.

Quality Assurance

Models That We Can Assemble

Production System

Casting Types

Testing Equipment

FAQ

What is the Lead Time?

Casting:30-60 days.

CNC machining:15-30 days.

What is the Payment Methods?

Our payment options include T/T, L/C, or O/A.

What is the Warranty?

One year without vandalism.

Ensuring Optimal Performance in Aluminum Casting with Ideal Ratio of Titanium, Magnesium, and Aluminum

The performance of furnace slag has a significant impact on blast furnace production and product quality. The properties of furnace slag are closely related to its chemical composition. Titanium, magnesium, and aluminum are common elements found in slag, and changes in their mass fractions can significantly affect slag viscosity, melting temperature, and desulfurization.
Researchers conducted a study based on existing slag from Chenggang. They examined the effects of titanium, magnesium, and aluminum on the viscosity, melting temperature, and desulfurization of the slag. The results suggest that in the CaO-Al2O3-SiO2-MgO-TiO2 hv ternary slag system, the effects of titanium, magnesium, and aluminum on slag performance are significant.
As the mass fraction of MgO increases, the melting temperature initially decreases and then increases, the viscosity shows a decreasing trend, and the desulfurization capacity initially increases and then decreases. With the increase in the mass fraction of Al2O3, the melting temperature first decreases and then increases, the viscosity changes are complex, and the desulfurization capacity decreases. With the increase in the mass fraction of TiO2, the melting temperature and viscosity show an increasing trend, whereas the desulfurization capacity declines.
When the slag alkalinity is 1.12, the slag’s appropriate constituents are approximately 13.95% for the MgO mass fraction, about 13.75% for the Al2O3 mass fraction, and the TiO2 mass fraction should be controlled below 10.57%. Reasonably controlling the ratio of titanium, magnesium, and aluminum in the slag can improve slag performance, which has significant implications for improving blast furnace production.
At NingBo Winner Tiger Machinery Co., Ltd, we take these factors into careful consideration in our casting process to ensure we consistently deliver high-quality aluminum castings. For more information on our casting methods or how we can assist with your aluminum casting needs, please do not hesitate to contact us.

Impact of Aluminum Content on Microstructure and Impact Properties of Heat-Resistant Steel

Ultra-supercritical power generation technology is a primary development direction for China’s thermal power units. This evolution imposes more stringent requirements on the high-temperature strength and anti-oxidation corrosion resistance of unit materials. ZG1Cr10NiAlMoVNbN is a newly developed ferritic heat-resistant steel. The addition of aluminum can improve the material’s oxidation resistance, high-temperature strength, coking resistance, and carbon penetration resistance.
Researchers used the Thermo-Calc thermodynamic software in conjunction with experiments to simulate and analyze the balanced phases and non-equilibrium solidification process of ZG1Cr10NiAl-MoVNbN heat-resistant steel with three different aluminum mass fractions between 200-1600℃, studied the microstructure of the three experimental steel, and carried out impact tests.
Findings
The results showed that at 1050℃, the balanced phase of the experimental steel with an aluminum mass fraction of 0.10% is single γ; the balanced phase of the experimental steel with an aluminum mass fraction of 0.91% is γ phase + δ ferrite phase; the balanced phase of the experimental steel with an aluminum mass fraction of 3.67% is a single δ ferrite. The simulated results are relatively consistent with the experimental results. Meanwhile, as the mass fraction of aluminum in the steel increases, the impact power decreases significantly, and the fracture mode of the impact specimen changes from dimple fracture to cleavage fracture.
At NingBo Winner Tiger Machinery Co., Ltd, we understand these nuanced elements of Aluminum casting and leverage our expertise to ensure the quality of our products. Feel free to contact us for your specific casting needs.

Three Key Measures to Overcome Surface Cracks in Aluminum Castings

In production and daily life, surface cracks in aluminum alloys are common. When confronted with this issue, attention should be paid to three main aspects: the control of the alloy variety’s chemical composition, the casting process of the alloy variety, and operational skills along with natural conditions.
1. Crucible:
The crystallizer of aluminum alloys, also known as a condensing slot, plays a decisive role in casting. The changes in the taper of the aluminum alloy crystallizer are significant for casting. Too large a taper of the crystallizer when casting slabs increases the segregation nodules on the surface of the slab, eventually leading to surface cracks if not handled well. If the crystallizer is too narrow, surface cracks will also appear during slab casting. A good casting master would adjust the size of the crystallizer in real-time to prevent the creation of surface cracks in the slab during casting.
2. Cooling Water:
Another key factor to consider for aluminum alloy ingot surface cracks is the cooling water. The uniformity of cooling water distribution, the water pressure, the temperature can all have a substantial impact on the solid-liquid region.
3. Alloy Composition:
In essence, surface cracks in aluminum alloy ingots are one of the common defects in casting. All eight analysis reasons should be taken into account during casting. A mistake in any detail can lead to loss and waste. The control of alloy composition, impurities, and the setting of the process need to be studied and analyzed based on different environments to make accurate judgments.
For instance, the phenomena of dendritic crystal, columnar crystal, vertical dendrite, and bright crystal column all need to be prevented during casting, whether semi-continuous or fully automatic.
At NingBo Winner Tiger Machinery Co., Ltd, every element of aluminum casting is meticulously managed to prevent defects such as surface cracks. Feel free to contact us to explore how we can assist with your aluminum casting needs.

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